Optimising Orthotics

Exploring the Potential of Highly Customisable, Mono-Material and Recyclable Designs in Healthcare

Linda Elsner

September / September - 2023

Universität der Künste Berlin

Master of Arts

Description

In this Master’s thesis, orthoses are optimised through highly customisable, single-material and recyclable designs. Using 3D printing, self-generated print paths and thermoplastic PLA filament, personalised parametric orthotic designs can be created. Scaled perforations and different perforation patterns for targeted movement in the material achieve a precise fit for greater comfort through parametric design. The focus on sustainability is achieved through the mono-material design and recycling strategy. The material is selected based on its recycling potential and thermoplastic mouldability. Extensive research, prototyping and evaluation has been carried out, promising advances in orthotics for improved patient care and quality of life.